Ship your eCommerce and retail products in stylish, sturdy custom mailer boxes. You can choose black ink or CMYK printing for your mailer boxes to suit your brand’s needs. They are perfect for retail-ready gift boxes, subscription boxes, and eCommerce packaging. Personalize them in custom shapes, sizes, or styles; made from durable corrugated materials to suit your different product needs and create a wow factor. Order now.
Need something specific? Fill out the form and our team will create a custom box solution that’s made to fit your product perfectly.
Mailer boxes manufactured precisely according to your product dimensions.
Order one box or thousands, with no restrictive minimum quantity requirements.
Vibrant full-color printing clearly showcases branding across every mailer box.
Eco-friendly materials responsibly sourced and fully recyclable after product delivery.
From initial prototype samples to large-scale production with consistent quality.
A dedicated support team responds quickly throughout your packaging project.
From initial prototype samples to large-scale production with consistent quality.
Every product has different packaging needs. That is why we offer a variety of custom mailer box styles for shipping, retail, and subscription packaging. Browse our collection below and find the perfect mailer box for your product.
Send your products for PR to create a lasting impression and an exceptional product experience.
Deliver monthly subscriptions in sturdy, appealing boxes that build customer loyalty
Clean, durable, and blank mailer boxes for shipping, retail packaging, and subscription products with a professional presentation.
Premium, sturdy, and elegant black mailer boxes that create a luxury unboxing experience while keeping products secure during shipping.
Custom mailer boxes are perfect for businesses looking to enhance their retail and eCommerce sales. They are durable, easy to assemble, and fully customizable inside and out. These boxes help increase brand visibility while creating an engaging unboxing experience that leaves a strong impression on customers.
These boxes are ideal for:
Capturing customer attention requires focusing on every step of the purchasing experience. That is why custom printed mailer boxes have become a popular choice in the online retail industry. These branded mailer boxes not only showcase your business identity but also create an exciting unboxing experience that customers remember. In addition, they provide sturdy protection during shipping, helping your products arrive safely while presenting your brand in a professional, polished way.
A good mailer box can do two things very well: it protects your product from shipping or handling damage and presents your product in an appealing manner that reflects your brand.
Our custom mailer boxes are designed to handle shipping challenges while maintaining their shape and appearance throughout the journey. We use durable, sustainable corrugated materials to ensure your product packaging withstands every hurdle it faces.
We offer the following corrugated material options
Moreover, these corrugated materials come in two thicknesses, E-flute (1/16″) and B-flute (1/8″), which help absorb shock and withstand the weight of your products.
Customize your mailer boxes to match your brand and product values. We understand that different products and businesses have different needs, which is why we let you personalize your mailer box to suit your product.
Whether you want your mailer boxes to work as ecommerce boxes for shipping online products, subscription boxes to send out a variety of products, PR boxes for sending promotional items, or gift boxes for various occasions like birthdays, weddings, or more, you can customize them accordingly.
Here is how you can customize your mailer boxes with us:
You can get your mailer boxes personalized to the exact sizes your product needs to fit. This helps you use less void filler, making them lighter. Also, you can select the standard size within the following ranges:
We offer a wide range of printing options and use advanced printing technologies to print your custom mailer boxes with your custom artwork. Our printing options include:
Also, we offer the following printing techniques to print mailer boxes with your branded logos and custom artwork:
All of these printing techniques use CMYK and Pantone (PMS) color systems to ensure color accuracy and vibrant printing.
To make your custom printed mailer boxes look more premium and eye-catching, we offer premium finishing options. By using the right finishing options on the selected area of your artwork, you can enhance the overall appeal.
We offer the following finishing options:
Deliver products securely and professionally with custom mailer boxes featuring protective inserts. We offer a variety of custom box inserts to improve protection, organization, and presentation during shipping.
Available insert options:
These box inlay options help protect products, enhance the unboxing experience, and give your packaging a more professional appearance.
Pack Legacy offers wholesale custom mailer boxes for businesses that order in bulk quantities. We manufacture custom boxes in your preferred sizes, styles, and printing options to match your brand requirements.
Whether you need small quantities or large wholesale orders of your mailer box packaging, our team provides high-quality production, fast turnaround times, free design support, and reliable customer service to help your products stand out while staying protected during shipping.
A sturdy, durable material that comes with a wavy flute between two linerboards.
Bleached kraft linerboard is known for its bright white finish, which makes colors appear more vibrant.
A semi-gloss-coated, brilliant white C1S linerboard on one side, perfect for high-quality printing.
A durable clay-coated linerboard with a bleached, textured off-white surface for high-resolution printing.
1/8 inch thick, flat surface for higher-quality printing and die cutting.
1/16 inch thick, a strong alternative for paperboard folding cartons.
One piece of fiberboard glued to one flat sheet of liner board.
Three layers of paper are glued together using starch to form a single, sturdy linerboard.
Two layers of corrugated (flutes), with a liner board facing between them.
Three layers of fluted corrugated sandwiched between four layers of flat linerboard.
High-quality printing using CMYK or PMS colors for precise, vibrant results.
Fast, flexible printing directly from digital files, ideal for short runs.
Efficient printing using flexible plates, perfect for packaging and labels.
High-speed printing with engraved cylinders for detailed, consistent designs.
Printing ink through a mesh screen for bold, vibrant, and textured designs.
Four-color process printing using CMYK for rich and vibrant color results.
Pantone PMS colors for precise, consistent shades across all prints.
Special spot metallic colors that add a shiny, premium effect.
Bright neon and UV-reactive colors that glow under special lighting.
Water-based coating that protects prints and dries fast for safe handling.
UV-cured coating that hardens instantly for scratch and scuff resistance.
UV coating applied selectively to highlight logos, images, or text.
Liquid coating that enhances print durability and smooths surface texture.
Special lamination that gives a velvety, tactile, luxurious hand feel.
Scratch-resistant laminate that maintains surface clarity through frequent handling.
Provides a smooth, non-reflective surface for prints.
Creates a shiny, reflective coating, enhancing color and vibrancy.
Applies gold, silver, rose gold, or custom foils for a shiny, premium effect.
Creates raised emboss or recessed deboss patterns for a tactile impression.
Adds a patterned or grainy surface to make prints visually and physically distinct.
UV coating applied in raised patterns to give designs a 3D tactile effect.
Shiny foils with rainbow effects that create dynamic, reflective visuals.
Produces raised or recessed designs and can be paired with foil stamping.
Cutout panels with PET, PVC, or no-plastic windows for product visibility.
Carrying handles available in rope, ribbon, or die-cut integrated forms.
Add built-in locking systems to your packaging to restrict easy access.
Use ribbon pulls to make opening drawer-style boxes simple and convenient.
Secured seals showing visible signs of unauthorized opening of the box.
Scored and folded cardboard panels used to separate, brace, or hold items.
Precision-cut boards designed to create custom sections for multiple items.
Dimensions | All Custom Sizes & Shapes |
Material | Corrugated Cardboard, Kraft Corrugated, Bleached Corrugated |
Stock Thickness | B-Flute (1/8″), E-Flute (1/16″), Single Wall, Double Wall, and Triple Wall |
Color Print | CMYK, Pantone (PMS) |
Printing Options | Inside, Outside, or Both |
Coating & Laminations | AQ Coating, UV Coating, Spot UV, Varnish, Lamination, Soft Touch, Anti-Scratch Lamination |
Finishing | Foil Stamping, Embossing/Debossing, Holographic Foiling, Raised UV, Textured Finishes |
Add-ons | Die-Cut Windows, Ribbons |
Inserts | EVA Foam Inserts, Velvet-Lined Cardboard, Die-Cut Dividers |
Production | 8 to 12 Business Days |
Shipping | Standard, Rush — Free Shipping |
We've answered all the common questions you may have before ordering custom mailer boxes.
Custom mailer boxes are used for shipping eCommerce orders, subscription products, retail items, corporate gifts, and promotional kits while protecting products and enhancing the customer unboxing experience.
Yes, inside printing is available. You can customize the interior with branding, patterns, thank-you messages, promotional offers, or product information to create a memorable unboxing experience.
Yes, you can print your logo, brand colors, artwork, and marketing messages using offset, digital, flexography, or screen printing with CMYK and Pantone color systems.
Yes, custom mailer boxes are designed specifically for shipping. Their corrugated construction helps absorb shocks, withstand handling, and protect products throughout transportation and delivery processes.
Yes, you can add cardboard inserts, dividers, thank-you card inserts, and EVA foam inserts to secure products, organize contents, and improve protection during shipping and handling.
Manufacturing time typically ranges from 8 to 10 business days, depending on box size, quantity, printing complexity, finishing options, and whether custom inserts are included.
Check out clients’ testimonials about our packaging solutions
